Durable thermoformed pannier boxes providing secure storage, lightweight construction, and precise fit for automotive and two-wheeler applications.

Precision thermoformed bead separator trays for safe handling, separation, and organized movement of small components during manufacturing processes.

High-clarity thermoformed helmet visors offering excellent impact resistance, optical transparency, and smooth finish for two-wheeler and safety helmet applications.

Durable deep drawn thermoformed product made from ABS, offering uniform wall thickness, high impact resistance, and reliable performance in industrial applications.

Clear and durable PC machine covers designed for reliable protection and safe enclosure of equipment. Ideal for industrial machinery, safety guarding, and protective housing applications

Flexible EVA tray designed for cushioning, shock absorption, and safe handling of sensitive components in industrial and packaging applications.

Complex thermoformed parts with undercuts and negative features, engineered for precision, durability, and advanced industrial applications.

Custom Thermoforming & Vacuum Forming Manufacturer

Founded in 1997 by Shivaraman S, Thermopack is a leading manufacturer of thermoformed and vacuum formed plastic solutions. With strong in-house design expertise and advanced forming technology, we deliver high-quality products for medical, automotive, electronics, and industrial applications. Based in Chennai, India, Thermopack is ISO 9001:2015 certified and recognized for innovation, precision, and customer-focused manufacturing excellence.

Solutions by Industry

E-Vehicle Body
Panels

Medical
Parts

Car Interior
Parts

Tyre
Industry

Automotive
Parts

EMS
Industries

Returnable
Packaging

Industries We Serve

Delivering customized thermoformed plastic solutions across key industrial sectors with a focus on quality, consistency, and application-driven design.

Trim Ring

Component Tray

Diffuser Cover

Medical Panel Cover

Automotive

Component Tray

Medical Packaging Insert

Medical Blister Packaging

Automotive

Automotive Parts

Trim Ring

Component Tray

Handling Tray

ESD Tray

PCB Packaging Tray

Light housings

Lighting Component Tray

Medical Device Cover

Blister Packaging

Clients say about us

"We've completed our inspection. The parts are perfect. It's very rare that we have parts come in 100% within tolerance. Thank you for that. We will definitely be ordering more. We have another size that we will need to order in the next several weeks, and then as we work through the existing inventory we will re-order as well."

"Absolutely impressed with the quality! Every part met our expectations and more. The precision and consistency have helped streamline our production process. Looking forward to placing repeat orders soon!"

"From order to delivery, the communication and service were outstanding. The components exceeded our tolerance requirements — a rare find! We'll be recommending your company to our partners."

Frequently Asked Questions

What products does Thermopack manufacture?

Thermopack manufactures thermoformed plastic products including returnable packaging, one-way packaging, internal handling trays, automotive parts, and specialty thermoformed components

Which industries does Thermopack serve?

Thermopack serves the automotive, EMS, medical, electrical & lighting, EV, and other industrial manufacturing sectors.

Does Thermopack offer customized packaging solutions?

Yes. Thermopack provides customized thermoformed packaging solutions tailored to specific product, handling, and logistics requirements.

What materials does Thermopack use for thermoforming?

Thermopack works with a wide range of high-quality thermoplastic materials such as ABS, PP, PS, PET, and PVC, selected based on application requirements for strength, durability, impact resistance, and thermal performance.

Enquiry Form

Frequently Asked Questions

What products does Thermopack manufacture?

Thermopack manufactures thermoformed plastic products including returnable packaging, one-way packaging, internal handling trays, automotive parts, and specialty thermoformed components

Which industries does Thermopack serve?

Thermopack serves the automotive, EMS, medical, electrical & lighting, EV, and other industrial manufacturing sectors.

Does Thermopack offer customized packaging solutions?

Yes. Thermopack provides customized thermoformed packaging solutions tailored to specific product, handling, and logistics requirements.

What materials does Thermopack use for thermoforming?

THERMOPACK

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Latest Blog

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Why ABS & PP Thermoforming Is Perfect for Vehicle Interior Components

Modern vehicles are no longer built with heavy metal interiors alone. Today’s automotive and bus manufacturers require materials that are

February 4, 2026 No Comments

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Why Thermoformed Plastics Are Ideal for Medical Equipment Body Panels

Modern healthcare environments demand medical equipment that is not only highly functional but also lightweight, durable, hygienic, and visually refined.

February 4, 2026 No Comments